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Martorell · Barcelona · Pamplona · Vitoria · DFactory Barcelona
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Confidential client · Automotive

AGV fleet put to the test in a stochastic model before it was sized

Give the client an answer it could believe: not just a fleet size, but how often the system would fail with its own data.

Plan view of a simulation model with AGVs, illustrative SIMULATION · SCHEMATIC ST. 01 ST. 02 ST. 03 ST. 04 QUEUE BRIDGE
Illustrative image
Client
Confidential client
01

Context

The client needed to know how many AGVs its circuit required and whether the buffer in the layout was big enough. The usual calculation, with averages and a safety margin, gave an answer, but not a convincing one.

02

Challenge

  • A calculation based on averages does not capture the real variability of the operation
  • The client did not trust the first calculation
03

What we did

A stochastic model fed with the client's input data plus random variation.

  1. Saturation calculation

    A first sizing with the usual method: average times and routes, plus a safety margin.

  2. Stochastic model

    The plant's input data, with random variation, across a large number of scenarios, to measure how often the system would fail.

04

Results

The model measured the risk of each configuration with the client's own data before the fleet was sized.

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